Onion Skin Ampoule Filling Machine Made in India

Onion Skin Tube Filler

Onion Skin Tube Filler

Onion Skin Ampoule Filling Machine (Onion skin ampule filler) including Onion skin tube filler machine suitable for filling and sealing of onion skin tubess and crushable glass tubess. This machine also suitable for biological indicator tubes. Machine capable to handle minimum 7mm diameter tubes with minimum height of 55mm. There is no limit for maximum diameter and height. We can design machine as per custom sizes of onion skin tubes. Equipment can fill wide range of chemicals into onion tubes with precision of 1%. Apart from that, machine has a unique filling capacity of 0.5ml to 25ml in single dosing. Operating on the volumetric piston-pumps type filling principle, the device can fill 10 to 250 ampoules per minute. Another unique advantage of this equipment is the availability of the dead-tray. It offers perfect diversion of the sealed and filled ampoules.

The required gases for sealing the ampoules are oxygen and LPG (propane). This state-of-art machine provides optimum flexibility in the preparation of ampoules containing agro-insecticides, veterinary medicines, cosmetic ampoules and several other chemicals. This Adinath range of Filler Sealer is perfect for all kinds of open-mouth glass tubes.

Features of Onion Skin Ampoule Filling Machine

  • Small footprint easy to handle.
  • Capable to handle minimum 7mm diameter ampoules with minimum height of 55mm.
  • Specially designed burners suitable for glass thickness of 0.3mm to 0.8mm.
  • Custom made machine for regulatory requirements of different industries.
  • Facility of flushing nitrogen/argon into ampules before and after filling.
  • Dead tray provided for upright placement of ampoules during collection.
  • Pre warming unit before sealing for perfect sealing of glass.
  • Fhange of format parts by hand without using any tool.
  • Ampoule rotating unit attached at the ampoule opening and sealing station.
  • Tips collector made with the high quality stainless steel.

Onion Skin Ampoule Filler Operation

Empty ampoules are placed onto hopper of the machine from where it has been dropped to travelling rack in one/two/four/eight by format part. Ampoules advanced to nitrogen purging stations where inert gas needles flush nitrogen. Further ampoules moves to filling unit where filling needles discharge preset volume of liquid into ampoules. Then ampoules stop at post nitrogen unit where again nitrogen get flush inside the ampule. After filling of ampoules it reaches to the sealing unit which is having pre warming and sealing stations. Pre warming station is having less pressure flame which make ampoule warm up to sealing process. Specially designed rollers rotates ampoules at sealing unit for perfect sealing of ampoules all around. Sealing unit perform sealing operation of ampoules. At last ampoules get collected onto collection tray of the machine in upright position for further processing.
The machine performs the following operations:

  • Ampoule loading by hopper, star wheel transfers ampoule into transport rack
  • One/Two/Four/Six/Eight ampoules advanced each machine stroke.
  • Centering of ampoules necks during warming, sealing, gas flushing and liquid filling operations.
  • Rotation of ampoules neck during warming and heating station.
  • Elimination of waste ampoule tips by clippers and ejection into a separate container.

Onion Skin Tube Filler Specification

Model OFS-1 OFS-2 OFS-4 OFS-8
No. of Head Single Two Four Eight
Ampoule Handling Range 1 ml to 30 ml 1 ml to 30 ml 1 ml to 10 ml 1 ml to 20 ml
Filling Speed Up to 25 ampoules/minute Up to 50 ampoules/minute Up to 100 ampoules/minute Up to 200 ampoules/minute
Filling Precison ± 1% ± 1% ± 1% ± 1%
Filling Pump Piston Pump Piston Pump Piston Pump Piston Pump
Burner Gas LPG & Oxygen (O₂) LPG & Oxygen (O₂) LPG & Oxygen (O₂) LPG & Oxygen (O₂)
Nitrogen Arranegment Before & After Filling Before & After Filling Before & After Filling Before & After Filling
Number of Fill Nozzles One Two Four Eight
Number of Nitrogen Nozzles Two Four Eight Sixteen
Number of Sealing Burners Two Four Eight Sixteen
Power Required 0.5 H.P. 1 H.P. 1 H.P. 1 H.P.
Power Voltage 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System 230 Volts, Single Phase, 50 Hertz, 4 Wire System
Contact Parts Made from Stainless Steel 316L Made from Stainless Steel 316L Made from Stainless Steel 316L Made from Stainless Steel 316L
Overall Dimension 915mm (L) x 610mm (W) x 965mm (H) approx. 915mm (L) x 760mm (W) x 965mm (H) approx. 1200mm (L) x 1070mm (W) x 965mm (H) approx. 2200mm (L) x 1400mm (W) x 1100mm (H) approx.
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.