Semi Automatic Vial Washing Machine

Semi Automatic Vial Washing Machine is a simple, compact, versatile and a reliable ampoule – vial washing machine complies as per GMP requirements. The machine is enclosed in Stainless Steel construction with flexibility to wash 1ml to 20ml ampoules and 2ml to 100ml glass vials with the help of suitable change parts. The standard unit is having mechanical motorized cam operated valve system for observing total six washing in one cycle. Alternatively, for demanding customer timer operated solenoid valve system or even a microprocessor controlled timer sequences can be in-corporate to enhance and derive the best out of simple unit.

Salient Features

  • Compact GMP model.
  • Suitable to wash 1ml to 20ml ampoules and 2ml to 100ml vials.
  • Positive & pressurized jets through washing needle for pressure cleaning at minimum usages for washing media. Sound design concept of pressure tank for reverse & continuous supply of wash medias.
  • Both internal & external washing ensuring absolutely & continuous ampoule after sequential washing.
  • Acrylic top cover provided for clear view of washing during running of the machine
  • On-line poly carbonates housing with P.P. replaceable filter cartridge of 5 or 10 micron of water for best possible washing.
  • All contact parts of washing media & Compressed Air are made from Stainless Steel316 or Polycarbonate HDPE or P.P. or any other FDA approved material.
  • Machine automatically stop in case of acrylic top cover lifted during cycle operation and machine re-start from the point when cover is pushed down.
  • Easy to operate machine can be operated by even semi skilled operator.

Process Operation

The dump loading procedure may be used, if vials are received in ready to dump boxes, which will have exactly into the same number of vials and the pitch, as loading tray. Alternatively, each vial has to be arranged into the tray. The loading tray/s is placed directly into the machine & the handle bar is lowered for automatic centering of washing needles into the vials mouth. The top cover is also lowered & switch is operated for automatic sequential washing both from inside and outside of each individual vial. Machine automatically stops after one complete cycle & for removal of tray, reverse procedure is to be observed. Depending on loading & operator’s efficiency one can achieve 30 loading trays in an hour.

Technical Specification

Model AAVW 340
Ampoule Range 1ml to 20ml
Vial Range 2ml to 100ml
Production Rate 1200 to 10000 per hour
Power Supply 0.25 H.P.
Electrical Characteristics 220 Volts, 60 Hertz, 4 Wire System
Net Weight 120 Kgs. Approx.
Gross Weight 300 Kgs. Approx
Net Dimension 1200 mm (L) X 1100 mm (W) X 940 mm (H) approx.
Case Dimensions 1100 mm (L) X 1050 mm (W) X 1200 mm (H) approx.
 
Note: Production output depends upon ampoule/vial size and operator’s efficiency. Electrical characteristics can be adjusted as per customer’s domestic power requirements
* Rights of technical improvement & modification reserved.
* Illustration & dimensions are shown for information purpose only.


Washing Cycle

Internal/External Washing Consumption of Utilities
1st Wash - De-Mineralized Water 3.5 to 4 Liters
2nd Wash - Purified Air -
3rd Wash - De-Mineralized  Water 3.5 to 4 Liters
4th Wash - Purified Air -
5th Wash - Water for Injection 3.5 to 4 Liters
6th Wash - Purified Air -
 
Note: Typical washing sequence & consumption per cycle to be provided by the Buyer.
20 CFM Air, Filtered to 5 Micron at 5 bar pressure for Air Washing & Pressuring Tanks  and  DM,Distilled Water at about 2kg/cm2 to
be provided by the Buyer.
Washing sequence can be adjusted as per customer’s requirements.